Built for versatility, the blanking line supports a wide range of material specifications. It accommodates widths from 300mm up to 2,000mm, lengths from 300mm to 6,000mm, and thicknesses between 0.2mm and 2.5mm. This adaptability ensures compatibility with thin precision blanks as well as thicker steel sheets, making it suitable for both lightweight applications and structural parts requiring strength and durability.
https://sumikura.jp/blanking-lines/
Heavy-Duty Press Capacity
At the heart of the line lies an 800-ton press, featuring a large 5,000 × 2,750mm bed size. This robust press ensures the capability to process large blanks consistently while maintaining excellent accuracy and repeatability. Designed for durability, the press structure withstands heavy-duty production cycles, reducing downtime and ensuring reliable long-term operation.
High-Speed Operation for Maximum Efficiency
The blanking line achieves production speeds of up to 65 strokes per minute (SPM). This high-speed performance significantly increases throughput, enabling manufacturers to meet tight deadlines without sacrificing quality. By reducing cycle times and boosting efficiency, the system ensures an optimized production flow for mass-production environments.
Magnetic Stacking for Precision Handling
To complement its powerful processing capacity, the line is equipped with a magnetic stacking system. This intelligent stacking solution ensures precise, stable, and damage-free handling of blanks. By automating the stacking process, it minimizes operator intervention, reduces the risk of errors, and ensures blanks are neatly organized for downstream operations such as stamping, forming, or welding.
Key Benefits at a Glance
Material Flexibility: Processes CRS and HRS sheets across a broad range of widths, lengths, and thicknesses.
Heavy-Duty Reliability: 800-ton press with large bed size handles large blanks with ease.
High Productivity: Operational speed up to 65 SPM maximizes throughput.
Accurate Stacking: Magnetic system delivers clean, consistent stacking of finished blanks.
Multi-Industry Application: Suitable for automotive panels, appliance parts, construction sheets, and general fabrication.
Wide-Ranging Applications
This blanking line is a preferred choice for the automotive industry, where precision steel blanks are essential for components such as body panels, reinforcements, and structural frames. In the appliance sector, it supports the production of high-quality sheet components that demand tight tolerances and smooth finishes. The construction industry benefits from its ability to process larger and thicker blanks for building materials, while general manufacturers value its flexibility and productivity for diverse metalworking needs.
Conclusion
Combining robust press capacity, high-speed performance, and automated magnetic stacking, this blanking line offers a complete solution for efficient and reliable steel blanking operations. Its versatility in handling different materials and sizes, coupled with its emphasis on productivity and precision, makes it an indispensable investment for manufacturers seeking to optimize performance, reduce costs, and stay competitive in today’s demanding markets.
Built for versatility, the blanking line supports a wide range of material specifications. It accommodates widths from 300mm up to 2,000mm, lengths from 300mm to 6,000mm, and thicknesses between 0.2mm and 2.5mm. This adaptability ensures compatibility with thin precision blanks as well as thicker steel sheets, making it suitable for both lightweight applications and structural parts requiring strength and durability.
https://sumikura.jp/blanking-lines/
Heavy-Duty Press Capacity
At the heart of the line lies an 800-ton press, featuring a large 5,000 × 2,750mm bed size. This robust press ensures the capability to process large blanks consistently while maintaining excellent accuracy and repeatability. Designed for durability, the press structure withstands heavy-duty production cycles, reducing downtime and ensuring reliable long-term operation.
High-Speed Operation for Maximum Efficiency
The blanking line achieves production speeds of up to 65 strokes per minute (SPM). This high-speed performance significantly increases throughput, enabling manufacturers to meet tight deadlines without sacrificing quality. By reducing cycle times and boosting efficiency, the system ensures an optimized production flow for mass-production environments.
Magnetic Stacking for Precision Handling
To complement its powerful processing capacity, the line is equipped with a magnetic stacking system. This intelligent stacking solution ensures precise, stable, and damage-free handling of blanks. By automating the stacking process, it minimizes operator intervention, reduces the risk of errors, and ensures blanks are neatly organized for downstream operations such as stamping, forming, or welding.
Key Benefits at a Glance
Material Flexibility: Processes CRS and HRS sheets across a broad range of widths, lengths, and thicknesses.
Heavy-Duty Reliability: 800-ton press with large bed size handles large blanks with ease.
High Productivity: Operational speed up to 65 SPM maximizes throughput.
Accurate Stacking: Magnetic system delivers clean, consistent stacking of finished blanks.
Multi-Industry Application: Suitable for automotive panels, appliance parts, construction sheets, and general fabrication.
Wide-Ranging Applications
This blanking line is a preferred choice for the automotive industry, where precision steel blanks are essential for components such as body panels, reinforcements, and structural frames. In the appliance sector, it supports the production of high-quality sheet components that demand tight tolerances and smooth finishes. The construction industry benefits from its ability to process larger and thicker blanks for building materials, while general manufacturers value its flexibility and productivity for diverse metalworking needs.
Conclusion
Combining robust press capacity, high-speed performance, and automated magnetic stacking, this blanking line offers a complete solution for efficient and reliable steel blanking operations. Its versatility in handling different materials and sizes, coupled with its emphasis on productivity and precision, makes it an indispensable investment for manufacturers seeking to optimize performance, reduce costs, and stay competitive in today’s demanding markets.
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