Plastic Industry

In 2023, the global plastic market size was valued at an estimated USD 624.8 billion, with a projected compound annual growth rate (CAGR) of 4.2% from 2024 to 2030. This anticipated growth is largely driven by the increasing substitution of traditional materials like glass, metals, wood, and natural rubber with plastics, offering a lighter, versatile, and often more cost-effective alternative. Additionally, the plastic resins market is among the most highly regulated worldwide, with a large number of players offering a wide range of plastic resins to meet diverse needs. Some of the commonly used plastic resins include polystyrene (PS), polyethylene (PE), acrylonitrile butadiene styrene (ABS), polypropylene (PP), polybutylene terephthalate (PBT), polyphenylene oxide (PPO), polyurethane (PU), polyether ether ketone (PEEK), polyvinyl chloride (PVC), polyethylene terephthalate (PET), polycarbonate (PC), polysulfone (PSU), polyamide (PA), and polyphenylsulfone (PPSU).

Among these, polypropylene is one of the most widely used resins, particularly across industries such as packaging, automotive, toys, and various industrial applications. Known for its strong chemical and electrical resistance, hardness, high melting point, stress resistance, and flexibility, polypropylene is especially popular in the automotive and construction industries. The growing consumer demand for individual vehicles has contributed to a rise in automotive production, further fueling demand for polypropylene and other resins essential for manufacturing automotive components and construction materials.

In North America, the U.S. led the plastics market in 2023 and is expected to maintain this position throughout the forecast period. A significant portion of plastic demand in the U.S. stems from the growing automotive industry and an increase in construction activities. Additionally, capacity expansion and new plant setups by automotive companies in the U.S. are expected to further drive demand for plastic compounding in the coming years.

Polyethylene terephthalate (PET) is forecasted to be one of the fastest-growing resin segments within the U.S. plastics market, primarily due to its high demand in the packaging industry. PET is widely used in the production of bottles, making it a crucial component in the packaging sector and a significant contributor to the overall plastics market. Many PET processors in the U.S. are increasingly adopting Good Manufacturing Practices (GMPs) to optimize resource utilization, enhance conservation, and improve production efficiency. These initiatives are expected to further stimulate PET market growth over the forecast period.

Gather more insights about the market drivers, restrains and growth of the Plastic Market

Application Insights

Injection Molding:

• In 2023, injection molding led the application segmentation, accounting for a market revenue share of over 43.0%.
• This process involves using a machine, plastic materials, and molds to create the final product.
• The injection molding process begins with molten plastic being injected into a mold cavity, where it cools and solidifies into the desired shape.
• Injection molding is extensively used across various industries, especially in the production of automobile parts, medical devices, containers, and other products requiring precision and durability.

Thermoforming:

• Thermoforming followed as the second dominant application, holding a market revenue share of over 27.0% in 2023.
• The thermoforming process involves heating a thermoplastic sheet until it softens, allowing it to be molded into the required shape.
• Pressure forming and vacuum forming techniques are employed to force the softened thermoplastic sheet into its final shape.
• This method is highly popular in the packaging industry, where it is used to produce a wide range of products due to its efficiency and versatility.

Blow Molding:

• Blow molding accounted for over 13.0% of the market revenue share in 2023.
• This process is specialized for creating hollow plastic parts by expanding heated plastic until it fills a mold and adopts the desired shape.
• Blow molding is particularly suited for producing items such as bottles, tubes, cans, and containers.
• Polyethylene and polypropylene plastics are the primary materials used in blow-molded products.
• Due to its lower cost compared to injection molding, blow molding is expected to witness further growth, particularly for applications where hollow shapes are required at scale and affordability is key.

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